Rotary Valve Systems: Reliable Feeding in Pneumatic Conveying
Rotary valve is a critical equipment that serves as material feeder and airlock in pneumatic conveying systems. Also known as rotary cell valve, this system provides precise dosage and sealing in pressurized or vacuum conveying lines.
Working Principle
A rotating rotor creates cells inside the cylindrical housing. Material fills the cells from the top inlet. With rotor rotation, material is transported to the bottom outlet. Air tightness is maintained between top and bottom sections during this time. Rotating motion creates continuous and controlled material flow.
Rotary Valve Types
Standard rotary valves are suitable for general-purpose applications. Blow-through type is designed for high-pressure applications. Drop-through type is for applications requiring low pressure and free flow. Offset rotor valves are ideal choice for abrasive materials.
Material and Construction Options
Housing and rotor can be manufactured from cast iron, stainless steel AISI 304/316, or aluminum. Tip seal materials can be neoprene, viton, PTFE, or silicone. Hardened rotor tips provide resistance against abrasive materials.
Technical Features
Rotor diameters vary between 150 mm and 400 mm. Capacities are between 0.5 and 100 m³/hour. Pressure differential can operate between 0.5 bar and 2 bar. Temperature range is between -20°C and +200°C. ATEX-certified explosion-protected versions are available.
Application Areas
Used at feeding and discharge points in pneumatic conveying systems, in dosing and measuring applications, at silo and bunker bottom outlets, in dust discharge in filter systems, and as airlock in vacuum conveying systems.
Maintenance and Durability
Works trouble-free for 8-10 years with regular seal check and replacement. Bearings require regular lubrication. Rotor tip replacement is done every 2-3 years with abrasive materials. Modular design provides easy maintenance and quick parts replacement.
Contact for support on selecting appropriate rotary valve for your pneumatic conveying system.